BLDC Motors Vs BRUSH DC motors

Understanding the difference

BRUSH DC MOTORS

Glossary of terms:

  • Commutator:

Transfers the electric current through the brush assembly to the armature.

  • Brushes:

Ride on the commutator and sends electric current to the armature.

  • Armature:

The rotating part of a brush DC motor that contains the wire windings.

Brushed Motors have been the most used DC technology over last 100 years.

BRUSHLESS DC MOTORS

Glossary of terms:

  • Stator:

The outer, non-rotating structure that contains the windings

  • Rotor:

The rotating part of a brushless DC motor which contains fixed magnets

The DC motor was invented in 1880 by Werner von Siemens

From 2003 to 2010, the brushless Dc motor market grew from $300million to over $1.3billion, partly due to the rise in technologies that use the motors such as robotics and packaging

KEY DIFFERENCES

Brushless DC (BLDC)Motors Brush DC Motors
Use an Electronic System to control current Need a mechanical system to control current
Convert electrical power into mechanical power more efficiently Simple design/simple construction
Less friction = Less heat loss Simple design = Easy control
No rubbing or wearing parts = Longer life Brushes wear out creating noise
Greater mean time between maintenance Shorter mean time between failures
Higher torque-to-size ratio  

Brushless And Brush Motors functionally are explained by Faraday’s law of induction (1831).  This predicts how magnetic fields react to electronic current.



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